Equipment List
- Bottle (container) placement table
- Microcomputer-controlled automatic filling machine
- Automatic servo capping machine
- Cap feeding elevator
- Double-sided labeling machine
- Laser marking machine
- Aluminum foil sealing machine
- Conveyor
General Information on Filling
The filling section is operated by only 4-5 workers and can fill up to 600 containers per hour.
The use of 304 stainless steel and Teflon ensures high corrosion resistance, making it suitable for water-based products.
The electrical control system of the filling equipment is supplied by internationally recognized brands to ensure stable operation.
Main Technical Parameters
Voltage: 380V, 50/60 Hz
Total Power: 12.5 KW
Container Capacity: 1-5L
Container Dimensions:
- Length: 60-200 mm
- Width: 60-140 mm
- Height: 100-340 mm (adjustable)
Filling Speed:
- 1L: 1500-1800 pcs/hour
- 3-5L: 800 pcs/hour
Accuracy: ±0.5%
Air Pressure: 0.6~0.8 MPA
Air Consumption: 100L/min
This production line is capable of packaging motor oils, transmission fluids, windshield washer fluid, laundry detergents, fabric softeners, and other liquid products.
Equipment Parameters
Bottle Placement Table
Power Supply: 220V
Power: 0.4 kW
Capacity: 1500 BPH (0.5L)
Dimensions: 2000x800x1200 mm
Weight: 230 kg
Introduction
The microcomputer-controlled filling machine is suitable for oil and high-viscosity liquids. It features a vertical structure that enables precise filling through constant liquid level and time-based control. The machine is operated via a PLC system and a human-machine interface, making it easy to use. Additionally, it is equipped with an electronic scale feedback system, which allows for convenient volume adjustment.
Features
This equipment is equipped with a tubular filling system. To change the bottle size or filling volume, simply press a single button on the touchscreen. The electronic scale transmits data to the system, allowing adjustments to be made via the touchscreen.
The cylinder controls the diving of the filling nozzle and adapts to variable filling speeds, which reduces foaming and prevents bottle contamination.
3- The latest-designed bottle holder structure is used, featuring convenient adjustability and a reliable design.
Optimized bottle infeed and outfeed control modes: normal and fast. In fast mode, there is no delay in bottle entry and exit, which increases productivity.
A detachable filter is installed in the material transfer tube, preventing contamination and improving filling accuracy while extending the lifespan of the valves.
- A material level sensor is used to monitor the liquid level during the machine’s normal operation. It is equipped with a high and low-level control and an alarm device. The level detection unit is made of PTFE material, which offers excellent corrosion resistance.
- A liquid catcher, controlled by a separate cylinder, is installed beneath the filling nozzles. This prevents bottle contamination after the filling nozzles are closed.
- The entire machine is made of a 304 stainless steel frame, providing excellent corrosion resistance. The stainless steel body and reinforced glass door prevent contaminated air from spreading into the environment during the filling process. Additionally, a φ100 mm diameter exhaust outlet is positioned above the filling nozzles, connected to the discharge system for efficient removal of excess gas.
Note: The pipeline connection parts are of a quick-installation type, making cleaning and maintenance easy.
9.The filling machine is equipped with a special sensor that automatically stops operation if bottles get jammed or tipped over. Once normal operation resumes, the machine continues bottle transfer.
10.Compared to the standard angle seat valve used by other suppliers, we use a KOREA valve, ensuring higher filling accuracy, durability, and reliability.
- A Japanese air pressure monitoring device is used to check air pressure. If the pressure drops below the set level, the machine automatically issues an alert and stops operation. This device is distinguished by its easy adjustability and high durability.
Technical Specifications
- Production Capacity: ≤ 1500 bottles/hour (based on half-gallon oil as the main medium)
- Number of Filling Heads: 12
- Filling Volume: 1-5L
- Accuracy: ±0.5%
- Compatible Bottles:
- Round Bottles: Diameter Φ80-130mm, Height 150-330mm
- Flat Bottles: Length 100-230mm, Width 50-130mm, Height 80-230mm
- Air Pressure: 0.6~0.8 MPA
- Power Supply: ~220V
- Power Consumption: 2.0KW
- External Dimensions: 2400×1000×2200mm
- Weight: Approximately 800 kg
The equipment integrates high-quality components from renowned brands, including Mitsubishi (Japan), Airtec (Canada), Sick Optex (Taiwan), Schneider (France), SMC (Korea), and FTEC.
Automatic Servo Capping Machine
Introduction:
The capping machine ensures the highest precision, significantly impacting product defect rates through its stable performance. Developed using advanced Italian capping technology, it has been further refined based on extensive experience in filling equipment production
Features:
The entire machine is equipped with a frequency converter, ensuring stable and reliable operation.
A cap sensor is installed in the cap hopper. If the caps are insufficient, the lift automatically activates to ensure a continuous supply of caps.
A handwheel is used to adjust the machine’s height and compression level.
A mirror is installed to inspect the positioning of the caps.
The compression belt has a long service life.
Technical Specifications
- Production Capacity: ≤ 4000 bottles/hour
- Compatible Bottle Sizes:
- Round Bottles: Diameter Φ80-130mm, Height 150-330mm
- Flat Bottles: Length 100-230mm, Width 50-130mm, Height 80-230mm
- Cap Specification: Φ70mm or customizable upon request
- Air Pressure: 0.6~0.8 MPA
- Power Supply: ~220V, 50Hz
- Power Consumption: 2KW
- Weight: 600 kg
- External Dimensions (L×W×H): 2000×950×2100mm
Double-Sided Labeling Machine
Introduction:
The BST-100L intelligent labeling machine is controlled via PLC, HMI, and a servo drive, making it user-friendly. It is equipped with fault alerts and auxiliary functions. This machine is suitable for self-adhesive labeling on round bottles.
Features:
- The servo motor labeling system and PLC control ensure high precision and stable labeling speed.
- The labeling section is adjustable using a handwheel and can accommodate conical bottles.
- A dual-bottle separation structure ensures accurate spacing between bottles.
- A dedicated label wrapping mechanism enhances labeling accuracy.
- The machine combines wheels and support feet, making it easy to move.
- An encoder is installed in the conveyor system to synchronize labeling speed and conveyor movement for stable labeling.
- A special abrasive drive roller structure increases stability by providing higher friction.
- The central part of the labels is made of soft polyurethane, allowing compatibility with various label rolls.
Technical Specifications
- Machine Dimensions: 2800(L) × 1650(W) × 1500(H) mm
- Production Speed: 100 pieces/min
- Labeling Object Height: 30-350 mm
- Labeling Object Thickness: 20-120 mm
- Label Height: 5-180 mm
- Label Length: 25-300 mm
- Labeling Accuracy: ±1 mm
- Roll Inner Diameter: 76 mm
- Roll Outer Diameter: 420 mm
- Power Supply: 220V 50/60Hz
- Air Pressure: 5Kg/cm²
- Machine Weight: 450 kg
CO₂ 50W Laser Marking Machine
Technical Specifications
- Country of Manufacture: China
- Model: AF-50W
- Voltage: 220V 50/60Hz
- Power Consumption: 0.5 kW
- Laser Power: 20W
- Wavelength: 10.64 µm
- Line Width: 0.01 mm
- Marking Area: 160 × 160 mm
- Marking Content: Text, patterns, date, barcode, etc.
- Operating System: Microsoft Windows XP or Windows 2000
- Machine Dimensions: 77 × 67 × 152 cm
Water-Cooled Aluminum Foil Sealing Machine
(Equipped with a 50L Clean Water Tank)
Technical Specifications
- Voltage: 220V ±10% 50Hz
- Power: 3000W / 4000W
- Current: ≤9A
- Operation Mode: Continuous delivery
- Cooling Method: Water-cooled
- Sealing Diameter: 16-60 mm (customizable)
- Bottle Height: Compatible with 1-5L bottles as per customer requirements
- Sealing Speed: 2.4~12 m/min
- Dimensions: 600 × 400 × 1250 mm
- Net Weight: 90 kg
